This sounds too good to be true, metal that you can blow mould. We can’t wait to see the possible product lines.
Imagine a material that’s stronger than steel, but just as versatile as plastic, able to take on a seemingly endless variety of forms. For decades, materials scientists have been trying to come up with just such an ideal substance, one that could be molded into complex shapes with the same ease and low expense as plastic but without sacrificing the strength and durability of metal.
Now a team led by Jan Schroers, a materials scientist at Yale University, has shown that some recently developed bulk metallic glasses (BMGs)-metal alloys that have randomly arranged atoms as opposed to the orderly, crystalline structure found in ordinary metals-can be blow molded like plastics into complex shapes that can’t be achieved using regular metal, yet without sacrificing the strength or durability that metal affords. Their findings are described online in the current issue of the journal Materials Today.
“These alloys look like ordinary metal but can be blow molded just as cheaply and as easily as plastic,” Schroers said. So far the team has created a number of complex shapes-including seamless metallic bottles, watch cases, miniature resonators and biomedical implants-that can be molded in less than a minute and are twice as strong as typical steel.
The materials cost about the same as high-end steel, Schroers said, but can be processed as cheaply as plastic. The alloys are made up of different metals, including zirconium, nickel, titanium and copper.